Combination of the traxon system with upstream torque converter clutch tcc. Automatic transmission with torque converter by zf. The tcc solenoid is used to apply the torque converter. The lockup clutch, a rigid connection between the impeller and the turbine rotor, ensures that the slippage of the hydrodynamic operation is eliminated and that engine power is transmitted to the drive train without any loss. Passenger car torque converters sachs zf aftermarket. Jul 20, 2012 components of torque converter on a zf 5hp19 automatic transmission, and how it fits to the transmission.
Home automatic transmission parts zf search by transmission model zf6hp26, zf6hp28 torque converter zf6hp26 torque converter bmw 750li zf6hp26 torque converter. The torque converter clutch locks the turbine to the converter housing. Zf 5hp19fla automatic transmission spare parts catalog how to use this catalog. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability.
These converters are designed for the enthusiast who wants to mildly increase the performance of their vehicle and not trade any driveability in order to do so. Zf 4hp22 transmission service repair manual pdf online. Paramount performance has developed a quality highstall converter to further enhance your performance modifications on the new 8 speed equipped vehicles. While testing an earthmoving machine with a stall test we can gain information about engine.
Zf 6hp26 6hp28 automatic transmission spare parts catalog. Doosan transmission and torque converter zf 4wg310 pdf manual 0. Buy automatic transmission torque converter pmt gm3 online from napa auto parts stores. Its actually a breakthrough for transmission performance in general as it not only provides lightningquick smooth shifts, but it also offers a wide range of potential applications. Maximum performance in every terrain zf friedrichshafen ag. Pdf manual is intended for qualified personnel for maintenance and repair on a zfdevices.
This spare parts catalog includes only transmission specification numbers for north american applications. Torque converters from zf feature optimum hydrodynamic efficiency. You will need to follow the torquing procedure and torque pattern below to ensure the pan gasket is equally pressed against the bottom of the transmission. Automatic transmission system and starting module for special applications. You will receive a credit note for the core in case of ordering a new torque converter. It had its debut in the bmw 7 series f01 760li saloon fitted with the v12 engine, and since then each new bmw model in all series down. Torque converters for construction vehicles zf aftermarket. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. It provides a continuous variation of ratio from low to high. Ii preliminary information this manual covers the procedure for repairing the complete transmission.
Zf 4hp22 transmission service repair manual pdf free online. Torque converter integrated with gearbox application each of these topics is discussed at a high level to provide the reader with sufficient information to properly apply this technology in industrial applications. The section below the converter part number grey band is for information unique to the converter that may assist you in the correct idenification. The torque converter and the eight gear steps of zfs 8speed automatic transmission together with the high spread of gear ratios guarantee dynamic properties while at the same time keeping the engine speed and therefore also the fuel consumption at a low level. Zf annually invests about six percent of its sales in research and development ensuring continued success through the design and engineering of innovative technologies. Introduced in 1973, it was produced through 1990, and has been used in a variety of cars from alfa romeo, bmw, citroen, peugeot, and fiat. Sachs passenger car torque converters ensure better driving comfort and lower fuel consumption. Zf is one of the largest automotive suppliers worldwide. Get deals on automotive parts, truck parts and more.
Automatic transmission basics linnbenton community. Torque converter with torsional damper, centrifugal pendulum and torque converter lockup clutch new oil pump primary pump with offaxis design for generating the required oil pressure and for guaranteeing lubrication of shift elements and bearing points electric transmission oil pump for generating the requi. We would just like to thank you and your company for all the help you gave us when we ordered the. Zf 5hp30 transmission repair manual pdf free onlinethis manual must only be used in connection with detailed practical training. Components of torque converter on a zf 5hp19 automatic transmission, and how it fits to the transmission. In fact, the 8hp transmission is so good from a performance standpoint that it is used in the bmw m235ir race car in place of a manual, dual clutch, or sequential. Drive systems for mobile cranes and special vehicles zf. Combination of the traxon system with upstream torque converter clutch wsk. The yellow area below that with the heading in bold print is for the standard converter identifying data. In case of simultaneous operation with two or more persons, they shall reach an agreement in. Raybestos powertrains 3d torque converter assemblies are the premium dropin replacement for oe. You will find torque converters with zf material numbers 4168. Contact zf for the most updated part number for example.
Table of contents e90 automatic transmission ga6hp19z. After clutch breakdown in a transmission, it is absolutely necessary to clean torque converter, oil cooler, and oil cooler hoses with appropriate cleaning material. Transmission and torque converter transmission electric components transmission faults codes transmission electrical circuits. All adjustments which are necessary during transmission assembly should be done as explained in point 1. Zf 6hp19a zf friedrichshafen ag zf friedrichshafen ag. The torque converter hub is splined to a drive sprocket that turns a chain to rotate the pump. Zf transmissions with mechatronics download manuals. Weber state university wsu automotive technology department transmission lab. The torque converter and the eight gear steps of zf s 8speed automatic transmission together with the high spread of gear ratios guarantee dynamic properties while at the same time keeping the engine speed and therefore also the fuel consumption at a low level. Please, have the position number and model number prepared when you call.
The torque converter provides smooth starting without. The products are sorted according to their zf part numbers. Zf 6hp19a automatic transmission spare parts catalog. How to service the zf 8hp transmission on a bmw f30.
Doosan transmission and torque converter zf 4wg310 pdf. The key characteristic of a torque converter is its ability to multiply torque when there is a substantial difference between input and output. This episode demonstrates the components and operation of the zf 8hp 8speed automatic transmission used in. This means that the torque converter cannot be locked up to reduce losses when driving up a steep grade in first gear. Zf 5hp19 automatic transmission torque converter youtube. Torque converter a torque converter luk with a twolayer torque converter lockup clutch is used. Automatic transmission torque converter pmt gm3 buy. The zfecomat transmission consists of a hydrodynamic torque converter, with a lockup clutch for direct drive, a hydrodynamic retarder and a rearmounted multiplespeed planetary transmission. This zf unit is designed with a chain driven, double stroke vane pump.
At sonnax, it is our goal to serve you in these uncertain times in a safe and responsible manner. For more than 40 years, centranz has been providing superior quality industrialhydraulic transmission parts and service for volvo, allison, funk and zf offhighway transmissions and equipment. Torque converter is a hydraulic transmission which increases the torque of the vehicle reducing its speed. Transmission repair manuals zf 6hp19 09l instructions.
These effects are most apparent in the lower gears, so it is customary to use traditional torque converter clutch systems only in the upper gears. Zf 6hp19a automatic transmission spare parts catalog table of contents 6hp19a technical information 2 2 2 2. Because loss due to slippage occurs in purely hydrodynamic transmission systems, controlling and regulating these hydrodynamic processes represent a crucial factor for converter efficiency, in addition to a highperformance converter lockup clutch. Zf 5hp30 transmission repair manual pdf online download. The torque converter is a key component in any automatic transmission.
Transmission fundamentals torque converter clutch since the efficiency of the torque converter at coupling speed is approximately 1. This manual contains precise details of how to repair the complete transmission. Automatic transmission system and starting module for. Torque converter stall speed test this mevas article is about. The new generation of torque converters of zf for automatic transmissions in passenger cars features numerous new developments that. The 3hp22 is a threespeed automatic transmission from zf friedrichshafen ag for passenger cars with rear wheel drive layout.
Sonnax torque converter parts for zf zf8hp70 applications. The yellow area below that with the heading in bold print is for the standard. Stationary disconnection the gearbox features a stationary disconnection uncoupling function for the torque converter. Transmission repair manuals zf 6hp19 09l instructions for. Further information is available in our cookies notes. Zf 3 hp22 transmission overhaul manual pdf online download. To offset this a torque converter clutch was added on eh controlled transmissions. If clutch damage has occured the torque converter, oil cooler lines and the oil cooler itself must be thoroughly flushed out with a suitable cleaning agent.
Compared to conventional converters, the lockup clutch of a torque converter equipped with torque converter more comfort and less fuel consumption benefits. Keep engine speed at 2000 rpms to ensure torque converter fills with. By continuing to browse this website, you are agreeing to the use of cookies. Zf 5hp 19 bmw torque converter europeantransmissions. Torque converter identification catalog tcs products. In addition to supplying factory reconditioned units, our status as a zf car parts centre enables us to offer zf oe parts at competitive prices.
A fluid coupling is a two element drive that is incapable of multiplying torque, while a torque converter has at least one extra elementthe statorwhich alters the drives characteristics during periods of high slippage, producing an increase in output torque. Zf is a global leader in driveline and chassis technology as well as active and passive safety technology. Zf 8 speed torque converter dominator series by paramount performance. Torque converters from zf feature superior performance density for torsional dampers and hydrodynamic circuits as well as adaptable lockup clutches and variable damping systems. You will find torque converters for your construction vehicles here. Each transmission group of this catalog is listed in the table of contents. Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six.
The torque converter and the eight gear steps of zfs 8speed automatic transmission together with the high spread of gear ratios guarantee dynamic properties. The torque converter clutch module enables heavy load vehicles or construction site vehicles to start powerful and, at the same time, is gentle on the transmission. It is the interaction between the engine with its mechanical kinetic energy and the torque converter with its hydraulic energy generated by special oil that gives the transmission the capacity for automatic driving. Revmax is proud to bring you the highest quality high performance replacement converter on the market. Zf 8 speed torque converter dominator series by paramount. Zf transmission service manual 2 attention as the torque converter has no axial positioning, it is necessary to prevent its slipping in case of removal and assembling of the transmission, as shown in figure 11 figure 11 8. Automatic transmission torque converter pmt gm3 buy online.
Zf 4hp22 transmission service repair manual pdf online download. The triplelok torque converter for 1989 to 2003 ford powerstroke is the only diesel torque converter on the market that has been awarded two patents from the united states patent office. Zf aftermarket offers remanufactured torque converters for passenger cars as an attractive alternative to. Zf car parts automatic transmission parts distributors. The torque converter is disconnected from the drivetrain instead of running the engine againstthe torque converter when the. Once you have found a suitable product, please use our request form. As you know, a highstall converter is a essential requirement when doing a camshaft on any performance application.
Compared to conventional converters, the lockup clutch of a torque converter equipped with the new twintorsional damper twintd can be applied very early on, which improves driving comfort especially at low engine speeds. Passenger car torque converters sachs zf friedrichshafen. They are assembled with allnew components, including our industryproven high carbon friction material and continuous highstrength friction rings. A photo of the front and rear surfaces of the converter is provided when one is available. The torque converter clutch is applied by hydraulic pressure the pcm will control a torque converter clutch tcc solenoid to send atf under pressure to the lock.
1529 962 129 1462 1450 428 869 848 786 1113 866 455 868 1069 955 622 1302 15 1318 1053 325 1243 102 998 1286 866 661 172 160 1090 1049 629